OEE SOLUTIONS AND VARIANT MANAGEMENT SERVICES FOR MANUFACTURING PLANTS

The factor of OEE is very important these days in all the manufacturing units. It is a performance indicator which measures the quality, helps to reduce the cost of production. We need to optimize the OEE

For understanding the OEE Solutions and VariantManagement Services, we would first be required to know about Smart Factory which will turn the factories into data driven production lines. It will enhance the performance of data and thus in return will increase the quality of decision making. The smart factory ultimately increases the levels of automation in the manufacturing units. By making the processes equipped with automation and smart sensors leads to smart factories and then OEE Solutions and Variant Management Services increases the ROI of manufacturing units.

With all this the production lines becomes more flexible and customer service levels gets enhanced. Now a day the OEM try to launch various variants in their products to become more competitive in the market and Variant Management Solutions and Variant Management Services are required to check whether all the child parts are matched with their correct Parent parts.

The main aim should be to increase the flexibility in the manufacturing industry by keeping the costs reduced, efficiency increased, variants increased and positive cost effect to the configure the orders.

The collection of data from the production line and from the machines , the processing the same , analyzing the same concludes to some decision and leads to the improvement of OEE Optimization.

The factory is converted to smart factory by implementing the sensors , which helps to digitize the data , further which is helpful for optimizing the data.

 

What is the purpose of OEE and what are the factors to calculate it?

Reckers Mechatronics provides the tools that allows to keep a check on the performance, availability and quality of the processes.

 

Here Availability stands for the timeline for which machine is available for production.

Performance is calculated by the speed at which machine is operating as compared to its ideal speed.

With reference to quality , we take into account the defective products and the impact of those defective products on the performance of the plant.

OEE Solutions leads to calculate the result using the above conditions , in perfect conditions it should be 100%. Otherwise, the OEE calculation tells us the lack and able one can work on the factor.

The main motive should be optimizing the OEE and make improvements accordingly. Reckers Mechatronics provide OEE Solutions and Variant Management Services and Solutions, Digital Transformation Solutions, IIOT Solutions , Industry 4.0 services and solutions.

Here are some benefits of Smart Factories:

By optimizing the OEE, the benefit is that it will enhance your profitability and by implementing the Variant Management Solutions one can increase the chances of customer satisfaction.

Variant management from Reckers Mechatronics is the answer to the task at hand. It works from fetching the data from the ERP system and creates its own library in the software. The recipes are fed accordingly and when the product comes on production line it gets matched with the already fed production line. There are various features for the same:

1.    Only one master data bank, called library to match the products and recipes or processes.

2.    Everything from pin to pan can be checked and tested.

3.    For every step there will be check on it.

 

Thus for any solution related to improvement in your production , you can contact Reckers Mechatronic, as we are Industrial Automation Solution Provider and provide

OEE Solutions , Variant Management Services and Solutions , Vibration Monitoring Solutions , Digitization Solutions, IIOT Services and Solutions , Industry 4.0  services etc.