How Traceability solutions affects?

The ability to track a product batch, demonstration of the entire lifecycle of the raw material or data using recorded documentation and identifications.

Traceability solution means collection of finest process management that enables the automation by implementing IT solutions. 

It involves the complete lifecycle of the Data/Raw material 

·        Tracking of Procurement process of Raw materials in manufacturing unit

·        Process of sending the material for Production

·        Producing the finished goods, where it is being stored

·        Locations finding for inventory management

. 
Traceability Solutions basically depends upon the sensitivity of product and level of track and trace we required.

Requirement of Traceability Solutions:-  

 

There are two basic requirements of traceability systems

Tracing Forward-: Tracing Forward is required to take action against recalls and defective products.

Tracing Backward-: Tracing Backward is required to take action against products records for investigation.

 

 Other Requirements:

1. Delivers enough materials or components entering the final product.

2. Delivers Clear identification, e.g. to avoid mix-up of products which looks same.

3. Delivers Clear identification of unit under warranty

4. Authorized recall of doubtful products on accurate basis i.e. there is need to identify    the product having doubt on which causing harms or damage to humans.

5. Localize causes of failure and provide vulnerary action at low cost.        

Key Features of Traceability

    Production Efficiency- By implementing traceabilitysolution, manufacturers are able to identify     and detect any production problems / inefficiencies for remarkable process improvements using Poka   Yoke mechanisms and also identifying waste and eliminating it. It would help in identifying  the   importance of materials in the production process where manufacturers stand to get a profit from   quick access to more extensive  data.

  Unspecified Supply Chain- A traceability solution or track and trace solution will help in     management of any inbound control protocols that support the production environment. Traceability   is also important to verify that the inputs into production are not varying from required and   acceptable  specifications.

 Warranty/Recall Purposes- The industry can track product data for regulatory and warranty purposes   by using traceability data.

  Compliance Reporting- Traceability solution help in simplify and reduce errors associated with   compliance requirements.

  

The Four Steps for the implementation of Traceability are:-

The successful traceability infrastructure can be achieved with 4 factors:-

1. Determining the part identification like model number, manufacturing date etc.
2. Selection of the marking equipment for the component or part.
3. Verification and Confirmation of the marking processes.
4. Enabling Data Analytics by integrating marking equipment with enterprise software.

 

·  External traceability implicies that all components must have unique identification and the data will be shared with all parties in the supply chain. This helps in linking the physical products with information necessary for traceability.

 

·  Internal traceability implies that a proper strategy must be required to link identities of raw material inputs to those of finished goods. When a raw material is collected and combined or mounted then it will be processed and reconfigured or reshaped, That reconfigured/new product must have its own unique identity. The linkage between the new product and the raw material inputs must be kept or maintained for traceability.

 

Conclusion

Manufacturers can get a high profit by implementing Traceability solution as the requirements around industry rule and regulations are developing continuously. The traceability system or track and trace solution provides lots of benefits that can make an organization different and preferable. Some of the acceptable advantages are minimization of Fault Risk, Control over Supply Chain, Safe regulation of Challenges, Customer Service Improvement. This mechanism of traceability system can become a key benefit to improve the reflectiveness, efficiency and product quality. The benefits one can get by applying it are much more than required as per customer’s need.

 For more details :- https://reckersmechatronics.blogspot.com/2020/03/track-and-trace-solutons-why.html